SCADA Real-Time Monitoring and Video Recording Integration Solution: Building a Smart Factory Surveillance Center

Challenges Faced by the Enterprise

  1. Complex and Overwhelming Monitoring Information
    Diverse monitoring devices and massive amounts of data make it difficult for traditional display systems to effectively present all critical information. The SCADA system continuously generates industrial data, requiring larger display screens, while real-time monitoring footage from multiple areas also needs to be displayed simultaneously. The existing display system fails to meet these visualization needs, increasing the risk of overlooking crucial information.
  1. Difficulties in Troubleshooting System Failures
    During manufacturing, equipment malfunctions must be addressed immediately to prevent disruptions to production efficiency. However, the current monitoring system disperses information across multiple platforms, making troubleshooting complex and time-consuming. A lack of comprehensive system operation records makes it difficult for technicians to trace and analyze the root cause of failures. Additionally, historical records cannot be viewed across multiple systems simultaneously, further complicating issue diagnosis and increasing the time required for fault resolution.
  1. Cumbersome System Switching and Operations
    Operators must constantly switch between different monitoring systems, reducing work efficiency and increasing the risk of operational errors. Each subsystem has a unique user interface and logic, raising training costs and slowing response times in emergency situations. The lack of integration between systems makes cross-platform control and management difficult, preventing fast and precise operational responses.
Equipment Used

https://bolamas.net/aegis/products/detail/avp-de4k-101

Solution：aegis' Integrated Technology
  1. IP-Distributed Architecture
    aegis' IP-distributed architecture eliminates traditional audiovisual transmission limitations. Through enterprise-grade network switches, the system seamlessly integrates SCADA system control panels with monitoring cameras across the facility. It not only supports multi-point real-time displays but also enables cross-regional video streaming, allowing the monitoring center to instantly grasp operations across all areas.
  1. Advanced Video Recording System
    Designed for industrial monitoring needs, aegis provides professional-grade screen recording equipment. The system continuously records all interface changes, including equipment parameter adjustments and alarm triggers. In case of anomalies, detailed video playback allows operators to pinpoint the exact event timeline, reconstruct operational details, and identify the root cause.
  1. NVR Integrated Control
    By integrating the screen recording system with existing NVR surveillance servers, aegis significantly enhances video management efficiency. All operational recordings are stored directly within the NVR system, synchronized with monitoring camera footage. This simplifies storage infrastructure, enables operators to use familiar NVR interfaces for quick access and review, and reduces overall system management complexity while improving efficiency.
Technical Deployment: Building a Smart Surveillance Center

Input System

  • SCADA System ：Multiple industrial control systems providing real-time production data and equipment status monitoring.
  • IP Cam：Deployed across various factory areas to deliver real-time surveillance footage.
  • NVR Surveillance System：Integrates on-site surveillance footage, offering recording and playback functions.
  • AVP-EN4K-101 (TX Encoder)：Converts SCADA system HDMI signals into IP signals.

Control System

  • Network Switch：The system’s central hub responsible for routing and distributing all IP signals.
  • AVP-CBS2K-100 （Controller）：Provides overall system control and management functions。
  • CAT5e Network Cable：A signal transmission network connecting all devices。

Output System

  • AVP-DE4K-101 (RX Decoder)：Receives IP signals and converts them into HDMI output.
  • 2×4 video wall: A large display system composed of 8 monitors。
Surveillance Center Benefits: The Impact of Technological Innovation
  1. Visualized Management
    The large video wall provides real-time display of multiple monitoring screens, offering a comprehensive system overview.
  1. Rapid Fault Diagnosis
    The integrated video recording function helps technical staff quickly identify the root cause of issues.
  1. Ease of Operation
    All monitoring functions can be managed from a single platform, significantly improving operational efficiency.
  1. Scalability & Flexibility
    The modular design allows for future system expansion, ensuring long-term investment benefits.
Aegis Technology Drives Industrial Upgrades

Through aegis’ integrated solution, the manufacturing plant has successfully built a high-efficiency and intelligent monitoring center. This not only enhances production management efficiency but also lays a solid foundation for Industry 4.0 transformation. This solution showcases the crucial role of professional audiovisual integration in modern industrial surveillance.